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Side-mounted eccentric half-ball valve

The PQ47 eccentric half-ball valve utilizes an eccentric valve body, an eccentric ball, and a valve seat. As the valve stem rotates, the ball automatically centers itself along a common trajectory, ensuring tighter closure as the valve is shut, thereby achieving excellent sealing performance. During operation, the ball and valve seat completely disengage, eliminating wear on the sealing ring and overcoming the persistent issue of wear between the traditional ball and valve seat sealing surfaces. A non-metallic elastic material is embedded within the metal seat, providing superior protection for the metal surface of the valve seat. This product is particularly well-suited for media such as those found in the steel industry, aluminum industry, fiber processing, fine solid particles, pulp, coal ash, and petroleum gas.

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  • Product Description
  • Product Use

    The PQ47 eccentric half-ball valve utilizes an eccentric valve body, an eccentric ball, and a valve seat. As the valve stem rotates, the ball automatically centers itself along a common trajectory, ensuring tighter closure as the valve is shut, thereby achieving excellent sealing performance. During operation, the ball and valve seat completely disengage, eliminating wear on the sealing ring and overcoming the persistent issue of wear between the traditional ball and seat sealing surfaces. A non-metallic elastic material is embedded within the metal seat, providing superior protection for the metal surface of the seat. This product is particularly well-suited for media such as those found in the steel industry, aluminum industry, fiber processing, fine solid particles, pulp, coal ash, and petroleum gas.

    Product Features

    ·Its structure employs the eccentric wedge-tightening principle, using a transmission mechanism to achieve clamping, adjustment, and closure. The sealing pair features hard-metal ring seals with metal-to-metal contact. The double-eccentric design ensures that, during opening, the valve core is housed within the ball-retaining chamber, providing a large flow passage and preventing the valve from being eroded. During closing, the valve core itself remains free from erosion. As the valve opens, the spherical surface of the valve core gradually engages with the valve seat, effectively removing scale buildup and ensuring reliable sealing. This design is particularly effective for handling two-phase mixtures prone to scaling and solid precipitation.

    ·The valve’s hemisphere is made of bimetal, with different alloys welded onto the base material. The valve seat is also correspondingly alloy-welded and undergoes special treatment. The sealing surfaces are assembled into various types—such as corrosion-resistant, wear-resistant, and high-strength—to meet the requirements of different applications.

    ● Highly sealed, enabling zero leakage even when conveying hazardous gases.

    ·The valve core of the sealing pair is designed with a compensation allowance. Even after the valve seat wears down, a slight additional rotation during closure will still ensure reliable sealing, thereby extending the service life. Moreover, if the user loosens the compression nut, adjusts or replaces the valve seat, the seat can still be reused, thus avoiding the drawback of having to discard the entire valve when its seal fails.

    The selection and matching of bimetallic sealing pairs made from different alloys (or combined balls) for surfacing welding can be used in service conditions that demand wear resistance, corrosion resistance, high-temperature resistance, and stringent sealing performance.

    · Universal valve: Available in sizes ranging from DN40 to 1600 mm. Suitable for applications with stringent requirements, such as wastewater treatment, pulp processing, and urban heating systems.

    · Specialized flange for oil and chemical industries: Specifications range from DN40 to 1600 mm. Suitable for various types of oils such as crude oil and heavy oil, as well as weakly corrosive two-phase mixed media commonly found in the chemical industry.

    · Gas-specific valve: Available in sizes from DN40 to 1600 mm. Suitable for the control of gas, natural gas, and liquefied petroleum gas transmission.

    · Slurry-specific valve: Available in sizes ranging from DN40 to 1600 mm. Suitable for industrial pipeline applications involving two-phase flow of liquid and solid, or for liquid transport where chemical reactions result in crystal precipitation or scaling.

    · Special valve for coal ash and slag: Specifications range from DN40 to 1600 mm. Suitable for controlling pipelines in power plants, hydraulic slag removal systems, or gas-phase conveying systems.

    Implementation standard

    Design standard: GB/T26146

    Flange connections: GB/T17241.6, GB/T9124 (steel)

    Structural length: GB/T26146, GB/T12221

    Main component materials

     

    Product Use

    The PQ47 eccentric half-ball valve utilizes an eccentric valve body, an eccentric ball, and a valve seat. As the valve stem rotates, the ball automatically centers itself along a common trajectory, ensuring tighter closure as the valve is shut, thereby achieving excellent sealing performance. During operation, the ball and valve seat completely disengage, eliminating wear on the sealing ring and overcoming the persistent issue of wear between the traditional ball and seat sealing surfaces. A non-metallic elastic material is embedded within the metal seat, providing superior protection for the metal surface of the seat. This product is particularly well-suited for media such as those found in the steel industry, aluminum industry, fiber processing, fine solid particles, pulp, coal ash, and petroleum gas.

    Product Features

    ·Its structure employs the eccentric wedge-tightening principle, using a transmission mechanism to achieve clamping, adjustment, and closure. The sealing pair features hard-metal ring seals with metal-to-metal contact. The double-eccentric design ensures that, during opening, the valve core is housed within the ball-retaining chamber, providing a large flow passage and preventing the valve from being eroded. During closing, the valve core itself remains free from erosion. As the valve opens, the spherical surface of the valve core gradually engages with the valve seat, effectively removing scale buildup and ensuring reliable sealing. This design is particularly effective for handling two-phase mixtures prone to scaling and solid precipitation.

    ·The valve’s hemisphere is made of bimetal, with different alloys welded onto the base material. The valve seat is also correspondingly alloy-welded and undergoes special treatment. The sealing surfaces are assembled into various types—such as corrosion-resistant, wear-resistant, and high-strength—to meet the requirements of different applications.

    ● Highly sealed, enabling zero leakage even when conveying hazardous gases.

    ·The valve core of the sealing pair is designed with a compensation allowance. Even after the valve seat wears down, a slight additional rotation during closure will still ensure reliable sealing, thereby extending the service life. Moreover, if the user loosens the compression nut, adjusts or replaces the valve seat, the seat can still be reused, thus avoiding the drawback of having to discard the entire valve when its seal fails.

    The selection and matching of bimetallic sealing pairs made from different alloys (or combined balls) for surfacing welding can be used in service conditions that demand wear resistance, corrosion resistance, high-temperature resistance, and stringent sealing performance.

    · Universal valve: Available in sizes ranging from DN40 to 1600 mm. Suitable for applications with stringent requirements, such as wastewater treatment, pulp processing, and urban heating systems.

    · Specialized flange for oil and chemical industries: Specifications range from DN40 to 1600 mm. Suitable for various types of oils such as crude oil and heavy oil, as well as weakly corrosive two-phase mixed media commonly found in the chemical industry.

    · Gas-specific valve: Available in sizes from DN40 to 1600 mm. Suitable for the control of gas, natural gas, and liquefied petroleum gas transmission.

    · Slurry-specific valve: Available in sizes ranging from DN40 to 1600 mm. Suitable for industrial pipeline applications involving two-phase flow of liquid and solid, or for liquid transport where chemical reactions result in crystal precipitation or scaling.

    · Special valve for coal ash and slag: Specifications range from DN40 to 1600 mm. Suitable for controlling pipelines in power plants, hydraulic slag removal systems, or gas-phase conveying systems.

    Main component materials

    Valve body

    QT450, WCB, ZG20CrMo, ZG1Cr18Ni9Ti

    Valve shaft

    2Cr13, 1Cr13

    Valve disc

    Nitrided alloy steel, nitrided stainless steel, wear-resistant steel

    Valve seat

    Nitrided alloy steel, nitrided stainless steel, wear-resistant steel

    Bearing

    Aluminum bronze, FZ-1 composite material

    Filler

    Polytetrafluoroethylene, flexible graphite

    Main performance parameters

    Nominal pressure (MPa)

    0.6

    1.0

    1.6

    2.5

    4.0

    Nominal Diameter (mm)

    40-1600

    40-1600

    40-1200

    40-600

    40-600

    Sealing test pressure (MPa)

    0.66

    1.1

    1.76

    2.75

    4.4

    Housing Test Pressure (MPa)

    0.9

    1.5

    2.4

    3.75

    6.0

    Applicable temperature (℃)

    -29 to 300, -29 to 425, -29 to 540

    Applicable medium

    Clean water, seawater, wastewater, acidic and alkaline liquids, slurries, steam, gas, and oils.

    Drive method

    Manual, electric, pneumatic

    Connection type

    Flange connection, wafer connection

    Installation method

    Vertical installation, horizontal installation

    PQ47/347/947H/Y-10C(WCB/304/316)

    Nominal pressure PN/MPa

    Nominal diameter DN/mm

    Dimensions (mm)

    L

    D

    D1

    D2

    f

    C

    n-d

    H

     

     

     

     

     

     

    1.0

    40

    165

    150

    110

    85

    3

    16

    4-φ18

    280

    50

    178

    165

    125

    100

    3

    16

    4-φ18

    280

    65

    190

    185

    145

    120

    3

    18

      

    80

    203

    200

    160

    135

    3

    20

    8-φ18

    320

    100

    229

    220

    180

    155

    3

    20

    8-φ18

    370

    125

    254

    250

    210

    185

    3

    22

    8-φ18

    430

    150

    267

    285

    240

    210

    3

    24

    8-φ23

    510

    200

    292

    340

    295

    265

    3

    26

    8-φ23

    600

    250

    394

    395

    350

    319

    3

    30

    12-φ23

    690

    300

    410

    445

    400

    370

    3

    30

    12-φ23

    760

    350

    440

    505

    460

    429

    4

    34

    16-φ23

    830

    400

    500

    565

    515

    480

    4

    36

    16-φ27

    925

    450

    560

    615

    565

    530

    4

    40

    20-φ27

    1025

    500

    620

    670

    620

    582

    4

    44

    20-φ27

    1120

    600

    800

    780

    725

    682

    5

    48

    20-φ27

    1210

    PQ47/347/947H/Y-16C(WCB/304/316)

    Nominal pressure
    PN/MPa
    Nominal diameter
    DN/mm
            
    L D D1D2 f c n-d H
    1.64016515011085316 4-φ18 280
    50178165125100316 4-φ18 280
    65190185145120318  
    80203200160135320 8-φ18 320
    100229220180155320 8-φ18 370
    125254250210185322 8-φ18 430
    150267285240210324 8-φ23 510
    200292340295265326 12-φ23 600
    250394405355320330 12-φ27 690
    300410460410375430 12-φ27 760
    350440520470435434 16-φ27 830
    400500580525485436 16-φ30 925
    450560640585545440 20-φ30 1025
    500620715650608444 20-φ33 1120
    600800840770718548 20-φ36 1210

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