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Heavy-hammer type hydraulically controlled check butterfly valve

The valve can automatically close by utilizing the potential energy of a heavy hammer. It features reliable sealing and a low flow resistance coefficient. Equipped with an intelligent PLC control system, it offers multiple user-friendly operation interfaces, including text-based and touchscreen options.

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Valve Encyclopedia

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  • Product Description
  • Product Features

    · The valve can automatically close by utilizing the potential energy of a heavy hammer.

    ·Reliable sealing and low flow resistance coefficient.

    · It adopts a PLC intelligent control system, enabling various user-friendly operation interfaces such as text and touch screens.

    ·Remote and local control can be achieved.

    · It can perform coordinated operations with other pipeline equipment according to the predetermined procedure.

    · Features adjustable fast and slow closing functions.

    ·Features shut-off and check functions.

    · When shut down, it can achieve a slow-closing function, effectively eliminating water hammer hazards and safeguarding the safety of turbines, pumps, and pipeline systems.

    Structural features

    According to the control system, they are classified as: weight-activated locking type (S) and weight-activated automatic pressure-holding type (B).

    It mainly consists of four components: the valve body, the actuator mechanism, the hydraulic station, and the electrical control box.

    The valve body itself consists of components such as the valve body, butterfly disc, valve shaft, and sealing assembly.

    The transmission mechanism primarily consists of interconnected and transmitting components such as hydraulic cylinders, rocker arms, support side plates, heavy hammers, levers, and locking cylinders. It serves as the main actuator for opening and closing valves using hydraulic power.

    The hydraulic station comprises components such as an oil pump unit, manual pump, accumulator, solenoid valve, relief valve, flow control valve, shut-off valve, hydraulic manifold block, and oil tank. All valve bodies adopt a horizontal structure.

    The valve shaft can adopt either a long or short shaft structure.

    In a heavy-hammer-type automatic pressure-holding system, the accumulator serves to compensate for system pressure.

    In the heavy-hammer pressure-holding and locking system, the accumulator serves to compensate for system pressure and unlock the locking cylinder.

    The transmission hydraulic cylinder is equipped with a quick-close time adjustment valve, a slow-close time adjustment valve, and adjustable valves for both quick and slow closing angles.

    The manual pump is used for system commissioning and for opening and closing valves under special operating conditions.

    The hydraulic station, the electrical control box, and the valve body can be installed either as a single unit or separately. Typically, they are installed as a single unit.

    The flow control valve is used for adjusting the valve opening time.

    The control characteristics of solenoid directional valves in hydraulic systems are generally of the normally-closed type.

    That is When the solenoid valve is energized, the butterfly valve opens; when de-energized, the butterfly valve closes. The reverse configuration works in the opposite manner: when the solenoid valve is de-energized, the butterfly valve opens; when energized, the butterfly valve closes. Conventionally, standard solenoid directional control valves are of the direct-action type. If a reverse-action type is required, this should be specified at the time of order placement.

    When arranged horizontally, the transmission mechanism is typically installed in the forward direction. However, when space constraints at the installation site require it, a reverse installation—where the transmission unit is located on the opposite side of the valve body—can also be adopted according to user requirements (see Figures 1–2).

    DN400–1000mm Unit: mm

    DN

    PNMPa

    L

    L0

    L1

    L2

    L3

    L4

    L5

    L6

    L7

    H1

    H2

    H3

    D

    phi

    n-d

    n-d1

    Quality

    kilogram

    mm

    in

    400

    16

    1.0

    216

    1107

    527

    650

    341

    420

    90

    900

    995

    370

    417

    900

    565

    515

    16-φ28

    6-φ26

    1155

    1.6

    216

    1107

    527

    650

    341

    420

    90

    900

    995

    370

    417

    900

    580

    525

    16-φ31

    6-φ26

    1175

    450

    18

    1.0

    222

    1143

    552

    680

    352

    420

    90

    900

    995

    400

    417

    900

    615

    565

    20-φ28

    6-φ26

    1200

    1.6

    222

    1143

    552

    680

    352

    420

    90

    900

    995

    400

    417

    900

    640

    585

    20-φ31

    6-φ26

    1280

    500

    20

    1.0

    229

    1212

    582

    710

    391

    500

    100

    1100

    995

    430

    417

    1100

    670

    620

    20-φ28

    6-φ26

    1310

    1.6

    229

    1212

    582

    710

    391

    500

    100

    1100

    995

    430

    417

    1100

    715

    650

    20-φ34

    6-φ26

    1410

    600

    24

    1.0

    267

    1335

    651

    780

    439

    540

    110

    1100

    995

    480

    417

    1100

    780

    725

    20-φ31

    6-φ30

    1800

    1.6

    267

    1335

    651

    780

    439

    540

    110

    1100

    995

    480

    417

    1100

    840

    770

    20-φ37

    6-φ30

    1920

    700

    28

    1.0

    292

    1484

    728

    850

    517

    680

    120

    1100

    995

    530

    417

    1100

    895

    840

    24-φ31

    6-φ30

    2240

    1.6

    292

    1484

    728

    850

    517

    680

    120

    1100

    995

    530

    417

    1100

    910

    840

    24-φ37

    6-φ30

    2360

     

    800

     

    32

    0.6

    318

    1681

    799

    940

    585

    760

    145

    1445

    1080

    600

    455

    1445

    975

    920

    24-φ31

    6-φ33

    2540

    1.0

    318

    1681

    799

    940

    585

    760

    145

    1445

    1080

    600

    455

    1445

    1015

    950

    24-φ34

    6-φ33

    2565

    1.6

    318

    1681

    799

    940

    585

    760

    145

    1445

    1080

    600

    455

    1445

    1025

    950

    24-φ40

    6-φ33

    2700

    900

    36

    1.0

    330

    1811

    864

    1000

    650

    800

    150

    1445

    1080

    660

    455

    1445

    1115

    1050

    28-φ34

    6-φ33

    2780

    1.6

    330

    1811

    864

    1000

    650

    800

    150

    1445

    1080

    660

    455

    1445

    1125

    1050

    28-φ40

    6-φ33

    2940

     

    1000

     

    40

    0.6

    410

    1956

    929

    1060

    730

    900

    180

    1445

    1080

    690

    455

    1445

    1175

    1120

    28-φ31

    6-φ36

    3560

    1.0

    410

    1956

    929

    1060

    730

    900

    180

    1445

    1080

    720

    455

    1445

    1230

    1160

    28-φ37

    6-φ36

    3570

    1.6

    410

    1956

    929

    1060

    730

    900

    180

    1445

    1080

    720

    455

    1445

    1255

    1170

    28-φ43

    6-φ36

    3770

    DN1200–2600mm

    DN

    PNMPa

    L

    L0

    L1

    L2

    L3

    L4

    L5

    L6

    L7

    H1

    H2

    H3

    D

    phi

    n-d

    n-d1

    Quality

    kilogram

    mm

    in

    1200

    48

    0.6

    470

    2254

    1083

    1250

    860

    1050

    200

    2010

    1150

    830

    550

    2010

    1405

    1340

    32-φ34

    6-φ39

    4050

    1.0

    470

    2254

    1083

    1250

    860

    1050

    200

    2010

    1150

    850

    550

    2010

    1455

    1380

    32-φ40

    6-φ39

    4265

    1400

    56

    0.6

    530

    2554

    1230

    1390

    998

    1160

    240

    2010

    1150

    930

    550

    2010

    1630

    1560

    36-φ37

    6-φ42

    4850

    1.0

    530

    2554

    1230

    1390

    998

    1160

    240

    2010

    1150

    950

    550

    2010

    1675

    1590

    36-φ43

    6-φ42

    5130

    1600

    64

    0.6

    600

    2924

    1419

    1600

    1145

    1450

    300

    2290

    1360

    1035

    550

    2290

    1830

    1760

    40-φ37

    6-φ48

    6520

    1.0

    600

    2924

    1419

    1600

    1145

    1490

    300

    2290

    1360

    1080

    550

    2290

    1915

    1820

    40-φ49

    6-φ48

    6760

    1800

    72

    0.6

    670

    3147

    1527

    1710

    1260

    1600

    350

    2290

    1360

    1150

    650

    2290

    2045

    1970

    44-φ40

    6-φ48

    9580

    1.0

    670

    3147

    1527

    1710

    1260

    1600

    350

    2290

    1360

    1180

    650

    2290

    2115

    2020

    44-φ49

    6-Φ48

    9760

    2000

    80

    0.6

    760

    3454

    1672

    1880

    1397

    1780

    380

    2540

    1580

    1250

    650

    2540

    2265

    2180

    48-φ43

    6-φ48

    10940

    1.0

    760

    3454

    1672

    1880

    1397

    1780

    380

    2540

    1580

    1280

    650

    2540

    2325

    2230

    48-φ49

    6-φ48

    11215

    2200

    88

    0.6

    770

    3681

    1784

    1990

    1512

    1860

    400

    2540

    1580

    1360

    650

    2540

    2475

    2390

    52-φ43

    6-φ48

    12280

    1.0

    770

    3681

    1784

    1990

    1512

    1860

    400

    2540

    1580

    1400

    650

    2540

    2550

    2440

    52-φ57

    6-φ48

    12600

    2400

    96

    0.25

    780

    3955

    1905

    2110

    1615

    2040

    420

    2540

    1580

    1470

    1000

    2540

    2605

    2540

    56-φ34

    6-φ48

    15100

    0.6

    780

    3955

    1905

    2110

    1615

    2040

    420

    2540

    1580

    1470

    1000

    2540

    2685

    2600

    56-φ43

    6-φ48

    15360

    2600

    104

    0.25

    790

    4340

    2125

    2330

    1780

    2100

    450

    2540

    1580

    1580

    1000

    2540

    2805

    2740

    60-φ34

    6-φ48

    17490

    0.6

    790

    4340

    2125

    2330

    1780

    2100

    450

    2540

    1580

    1580

    1000

    2540

    2905

    2810

    60-φ49

    6-φ48

    17780

    Note:

    1. The flange connection dimensions in the table comply with GB/17241.6 and GB/T9124.1.

    2. The weights shown in the table are for reference only; the actual items shall prevail.

     


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